DEK screen printing process introduces setting verification and traceability

DEK announced the introduction of Setup Verification and Traceability functions for the screen printing process, which can automatically prevent setting errors, provide screen printing productivity, and collect data for continuous improvement. Its optional features also allow manufacturers to achieve extremely high traceability of the board during the screen printing stage.

The new tools include software and hardware that can automatically identify stencils, solder paste, and other printer setting variables when the machine is ready. The verification function compares the actual value with the value specified in the product file, and can be programmed. When an error occurs, the machine operation is terminated or a warning is issued before printing starts. The software supports 1D and 2D barcodes and can record all data for future analysis. Its format is compatible with popular software such as Microsoft Excel.

The optional traceability module and the barcode reader installed on the conveyor belt can identify each circuit board entering the machine, and can link the identification label of each board with the setting verification data stored on the hard disk of the printing press. Screen printing provides board-level traceability. Traceability data is increasingly used to advance modern manufacturing processes and standards, including recognized quality standards in the automotive and medical markets, as well as user quality certification specifications. And traceability also allows manufacturers to minimize the number of product recalls and repairs, and provides important information to eliminate printing defects and, if necessary, isolate individual problematic boards or components.

In addition to recording all setting variables, other data such as ambient temperature and humidity, operator identification and production line identification can also be collected. These data can be accessed via network connection or copied to removable media, or used as input information for statistical process control tools to achieve quality monitoring and continuous improvement.

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