Exclude experience and sharing of "ink bar" failure

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The appearance of "ink stick" on the printed matter during the printing process is a very headache for every operator and maintenance personnel, and it is not as easy to solve as the "hard fault" of the device. I often encounter such problems in my actual work. Now I will share my experience of successfully eliminating the "ink bar" fault with my peers.

A Roland 700 printing press printing colored batch job, when the flat screen printing green, cyan "Mexican bars", there are yellow "ink bars", visually inconspicuous. The maintenance personnel arrive at the scene, and with the cooperation of the operators, after the embossing, measurement and other means, the "three flats" of the equipment (the mutual pressure between the water roller, the ink roller and the roller should be flat), "three constants" (printing pressure) , the speed, the temperature and humidity of the workshop should be constant) Observed and adjusted, all meet the requirements. Start-up test printing, no significant changes, the fault remains.

Using the 40x magnifying glass to carefully compare and analyze the "ink bar" area and other parts of the network, it is found that the shape of the dot has not changed, but the color of the ink is different. Serious analysis of the cause may be caused by water supply problems. So we checked the dampening solution in the water tank and found that the pH of the dampening solution was too high and the alcohol concentration was not enough. So we adjusted the dampening solution in the water tank and adjusted the amount of water in the printing. Start the test and the "ink bar" is eliminated.

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